All of the wire rope attributes the design characteristic exchange. Mostly, the wire ropes can’t increase the fatigue resistance and abrasion resistance simultaneously. For instance, if you increase the fatigue resistance by selecting it with more wires the rope will exhibit low abrasion resistance due to its large number of smaller outer wires. At the same time, when you need wire rope of greater abrasion resistance, either you can choose a rope with few and large outer wires or reduce the effects of surface wear. This also results in a decrease in fatigue resistance of the wire rope. Hence choosing a wire rope should be done with utmost care like you do any other machine. You should carefully consider the rope features and its operating conditions.

Given below are the factors that should be considered while selecting a wire for application:

Conductors
The conducting nature of the wire should be observed by checking whether the material is bare, tinned, copper plated or aluminium, bronze, nickel or any other alloy.

Insulation
Finding the temperature at which the wire will be exposed in the application. Whether they will be exposed to moisture, oils or chemicals?

Coverings
Is there a need for any protective covering like cotton, nylon, glass or metal braid above the insulation during the application?

Processibility
Check whether the wire needs a stripping or cutting process. If the process is required, find how can it be done by hand or using an automated machine?

Top 3 tips which help you to choose the right wire rope;

Evaluating your options
There are various categories of wire rope. Always try to evaluate your options on the wire ropes so that you can choose the appropriate one for your project. For the projects related to the seaside, the marine grade316 stainless steel is the suitable one which you may consider. The projects which have to be operated in the hot climatic conditions require PVC coated wire ropes that have great resistance power to the hard sun rays.

Study its features
Not any type of wire exhibits all features like strength, flexibility, fatigue, abrasion, corrosion, rotation resistance, vibration and crushing. There will be an exchange of features and it is necessary to evaluate them, your decided application and the associated parts to your project so that you can select the suitable wire rope. For instance, consider whether the wire will experience a torsion, shockwaves, as a sudden acceleration of a heavy load, an exposure to the wet and salty conditions. Such kind of factors will influence your wire rope selection.

Considering the rest of your Project parts
The wire rope which you select must suit the rest of the parts of your project. Additional fittings like wire rope grips, shackles, eyebolts, turnbuckles, and eye nuts will need to match your choice of wire rope so that your projects can be completed without any errors.
Choosing suitable wire rope for your project applications are as significant as your project work. A minute mistake in the selection process of wire rope will lead to various serious complications. Always learn to avoid this mistake before you go for a wire rope. The construction and core types decide the tensile strength of each type of wire rope. While load-bearing applications are involved, the various types of wire ropes are particularly produced in accordance with the standards set by the regulatory bodies for ensuring the safety of the products to use. Safety is majorly compromised when the wire rope is properly used for the applications that are different from its common use. Hence always remember to maintain occupational health and safety while choosing right wire rope.